Product Overview:
Engineered for extreme environments, our Ultra Soft High Temperature Silicone Wire delivers unmatched flexibility and thermal resilience in high-current applications. Ideal for automotive wiring, battery systems, and EV/motor connections, this premium silicone-insulated cable ensures reliable power transmission where standard cables fail.
Key Features & Technical Specifications
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Conductor:
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Material: High-purity finely stranded copper
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Stranding: Ultra-fine 0.08mm strands
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Construction: Multi-stranded for superior bend radius and vibration resistance
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Insulation:
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Material: Premium silicone rubber
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Temp Range: -60°C to +200°C
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Dielectric Strength: AC 600V / DC 3000V
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Properties: Flame-retardant, oil/ozone/chemical resistant
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Detailed Specifications Table
| AWG | Conductor Construction | Cross-Section (mm²) | Conductor Diameter (mm) | Insulation Thickness (mm) | Overall Diameter (mm) | Packing (Meters/Coil) |
|---|---|---|---|---|---|---|
| 4AWG | 5000 × Ø0.08mm | 25 | 6.55 | 2.4 | 11.5 | 50 |
| 6AWG | 3200 × Ø0.08mm | 16 | 5.25 | 1.65 | 8.5 | 100 |
| 8AWG | 1650 × Ø0.08mm | 8.25 | 3.75 | 1.35 | 6.0 | 100 |
| 10AWG | 1050 × Ø0.08mm | 5.25 | 3.00 | 1.30 | 5.4 | 100 |
*(Other AWGs: 12AWG-30AWG available. 2AWG custom order upon inquiry)*
Primary Applications
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Automotive: Battery jump leads, starter motor connections, under-hood wiring
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EV/Battery Systems: Lithium-ion pack interconnects, BMS wiring, charging ports
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High-Temp Industrial: Ovens, furnaces, welding equipment, LED grow lights
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Power Transmission: Solar battery banks, UPS systems, high-current accessories
Engineering Advantages
Extreme Flexibility
Ultra-fine stranding enables tight-bend installation in confined spaces
Thermal Resilience
Stable performance from -60°C to 200°C (outperforms PVC/XLPE cables)
High Current Capacity
Optimized copper cross-section minimizes voltage drop
Harsh Environment Durability
Resists abrasion, oils, fuels, acids, and ozone
Safety Compliance
Flame-retardant insulation with high dielectric strength
Selection Guidance
Choose 4AWG for main battery leads (e.g., EV packs), 6-8AWG for starter motors, and 10AWG for accessory circuits. All sizes feature silicone insulation for critical heat/flexibility requirements in automotive and energy applications.
Note: Custom colors (Red/Black/Yellow/Green/White/Blue) and AWG configurations available.
