AGG Series 50kV DC Silicone High Voltage Cable | -60°C to +200°C | 10/12/14/16AWG

Silicone Rubber Insulated Cables High Temperature Cables14
Description

Product Overview

The AGG Series Silicone Rubber High Voltage Cable delivers superior performance in extreme DC applications up to 50kV. Featuring premium silicone rubber insulation over tinned copper conductors, this cable excels in high-temperature environments while maintaining exceptional flexibility. With an expanded conductor range (0.1-100mm²), it supports diverse applications from electronics to industrial systems.

Key Features & Benefits

Property Specification
Voltage Range 5kV to 50kV DC (8 Standard Ratings)
Temperature Range -60°C to +200°C Continuous Operation
Conductor Range 0.1–100 mm² (Wide Current Capacity)
Insulation Premium Silicone Rubber (High Dielectric Strength)
Key Advantages Chemical Resistance • Aging Protection • Extreme Flexibility
Color Options 10+ Standard Colors (Custom Available)

Technical Specifications

1. Core Performance Metrics

Parameter Value
Insulation Thickness 0.55–2.6 mm (Voltage-Dependent)
Dielectric Strength >60kV (50% Above Rated Voltage)
Chemical Resistance Acids • Alkalis • Oils • Solvents
Bend Radius 8× Cable Diameter (Dynamic Installation)

2. Voltage-Specific Dimensions (Complete)

AWG Conductor Construction 3kV 6kV 10kV 20kV 30kV 40kV 50kV m/coil
10 37×0.43 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
12 19×0.49 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
14 19×0.37 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
16 19×0.30 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
17 19×0.254 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
18 19×0.23 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
20 19×0.18 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
22 19×0.16 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
24 7×0.20 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305

*Note: Conductors up to 100mm² available - contact for custom specifications*

Construction & Materials

  1. Conductor:

    • Multi-strand tinned copper (99.99% purity) for optimal conductivity and corrosion resistance.

  2. Insulation System:

    • High-grade silicone rubber providing:

      • Uniform thickness with <3% eccentricity

      • Thermal stability across extreme temperatures

      • UV/Ozone resistance (IEC 60811 certified)

  3. Reinforced Protection:

    • Tight extrusion process enhances tensile strength by 35%

Application Scenarios

  • Electronics: Microwave oven magnetrons, TV flyback transformers, neon sign power supplies

  • Automotive: Ignition systems, EV charging components, diagnostic equipment

  • Industrial: High-voltage test benches, welding machines, plating systems

  • Energy: Solar farm combiners, wind turbine monitoring systems

  • Appliances: Industrial heaters, high-temperature lighting fixtures

Engineering Selection Guide

Requirement Configuration Tip
Voltage Level Select 1.5× operating voltage (e.g., 30kV cable for 20kV system)
Current Load AWG 10 (5.26mm²) for 30A+ loads • Custom 100mm² for 200A+
Temperature Continuous 200°C rating • No performance degradation
Movement Withstands 5,000+ flex cycles (IEC 60227)
Customization Non-standard colors • Armored variants • Special lengths

Performance Advantages

  • Voltage Stability: <0.05% current leakage at 50kV

  • Thermal Endurance: Maintains flexibility at -60°C • No hardening at 200°C

  • Lifespan: 2× longer than standard cables in high-heat environments

  • Safety Compliance: Flame-retardant options meet IEC 60332-1