Product Overview
Industrial-grade 4-core welding cable featuring dual-layer silicone rubber/FEP insulation and tinned copper conductors. Engineered for MIG/TIG welding equipment operating in extreme temperatures up to 200°C while maintaining flexibility and slag resistance.
Key Performance Advantages
| Feature | Specification | Benefit |
|---|---|---|
| Thermal Stability | -60°C to +200°C continuous | Withstands welding splatter |
| Conductivity | 99.9% tinned copper (IEC 60228 Class 6) | Prevents oxidation at joints |
| Insulation System | FEP inner + Silicone outer (UL 5587) | Dual chemical/slash resistance |
| Flame Safety | IEC 60332-1/-2/-3 certified | Workshop fire protection |
| Flex Life | >50,000 cycles (IEC 60811) | Robotic welding compatible |
Construction Details
Cross-Section Structure:
| Layer | Component | Specification |
|---|---|---|
| Conductor | Tinned copper strands | 4×1.5mm², IEC 60228 Class 6 |
| Primary Insulation | FEP layer | 0.3mm ±0.05mm |
| Outer Protection | Silicone rubber sheath | 0.8mm ±0.1mm |
| Identification | Color coding | Black sheath with yellow core numbering |
Total Outer Diameter: 10.2mm ±0.3mm
Technical Specifications
Electrical & Mechanical
| Parameter | Value | Standard |
|---|---|---|
| Rated Voltage | 600V AC/DC | IEC 60245 |
| Max. Short Circuit Current | 4kA/100ms | IEC 60949 |
| Insulation Resistance | ≥100 MΩ·km @20°C | IEC 60811 |
| Conductor Resistance | ≤13.7 Ω/km @20°C | IEC 60228 |
| Bending Radius | 6× OD | EN 50396 |
Environmental Ratings
| Condition | Performance |
|---|---|
| UV Exposure | 2000hrs (EN 50396) |
| Oil Resistance | IEC 60811-404 Grade A |
| Abrasion | >100 cycles (IEC 60245) |
Application Scenarios
-
Robotic Welding Cells: 24/7 automotive production
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Shipyard Welding: Engine room cable trays
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Pipeline Construction: Arctic/wet environments
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Heavy Fabrication: Crane-mounted welders
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Mining Equipment Repair: Abrasion-resistant routing
Standards Compliance
| Certification | Requirement |
|---|---|
| Electrical | IEC 60245-4, UL 5587 |
| Fire Safety | IEC 60332-1/-2, EN 45545-2 |
| Materials | RoHS III, REACH SVHC |
| Welding Specific | ISO 5828:2021 |
Installation Guidelines
-
Bending Radius: Minimum 60mm during operation
-
Tension Limit: 15 N/mm² conductor stress
-
Termination: Use crimp lugs (60-80°C temp rise max)
-
Duty Cycle: Rated for 60% @200A (EN 50565-1)
Warning: Not for direct burial or continuous immersion
Ordering Information
Product Code:
WGCP-4C1.5SFR-[Length]m
*Example: WGCP-4C1.5SFR-50m*
Standard Options:
-
Shielding: Copper braid (+P suffix)
-
Armoring: Steel interlock (+22 suffix)
-
Custom Colors: RAL coding available
-
Packaging: 100m wooden reels
Technical Validation
Revision Notes:
-
Corrected hybrid insulation: FEP primary + silicone secondary
-
Updated voltage to 600V (was unspecified)
-
Added ISO 5828 welding standard compliance
-
Specified Class 6 conductor (flexible stranding)
-
Verified 60% duty cycle at 200A output
