Product Overview
600V Flexible Single Silicone Rubber Wire (4/6/8 AWG) delivers exceptional thermal stability for high-current applications in extreme environments. Engineered with ultra-fine tinned copper strands and high-purity silicone insulation, this wire maintains flexibility and electrical integrity from -60°C to +200°C. Ideal for power distribution in EVs, industrial machinery, and high-heat equipment requiring reliable 600V-rated conductors.
Key Features
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Voltage Rating: 600V AC/DC
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Temperature Range: -60°C to +200°C (continuous)
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Conductor: Oxygen-free tinned copper (IEC 60228 Class 6)
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Flame Resistance: VW-1 & FT1 certified (optional)
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Chemical Resistance: Oil/solvent/ozone proof
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Flexibility: 3× better bend radius vs. standard THHN wire
Cable Structure & Materials
| Layer | Material/Construction | Function & Properties |
|---|---|---|
| Conductor | Tinned copper strands | 4AWG: 5,000×0.08mm 6AWG: 3,200×0.08mm 8AWG: 1,650×0.08mm |
| Insulation | Silicone rubber | Maintains elasticity at 200°C, UV/ozone resistant |
| Color Coding | Standard: Red/Black Custom: 8+ colors |
Visual circuit identification |
Technical Parameters (Per UL758 & GB/T3956)
| AWG | mm² | Stranding | Insul. Thick | OD | Resistance (Ω/km) | Ampacity (90°C)* |
|---|---|---|---|---|---|---|
| 4 | 25.13 | 5,000×0.08mm | 1.30mm | 11.0mm | 0.734 | 140A |
| 6 | 16.08 | 3,200×0.08mm | 0.89mm | 8.5mm | 1.16 | 95A |
| 8 | 8.29 | 1,650×0.08mm | 0.84mm | 6.5mm | 2.33 | 55A |
*Ampacity based on 90°C conductor temp (NEC Table 310.16)
Material Advantages
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Ultra-Fine Stranding (Class 6):
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8AWG: 1,650 strands | 6AWG: 3,200 strands | 4AWG: 5,000 strands
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Eliminates fatigue failure in dynamic applications
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Silicone Insulation:
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Retains 85% flexibility at 200°C vs. room temperature
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Withstands 20kV dielectric strength (per Q/IRMV2-2008)
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Tinned Copper:
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Prevents oxidation at high temps
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Solderability for secure terminations
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Application Scenarios
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Electric Vehicle Systems:
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Battery interconnects, charging inlets, motor leads (4AWG/6AWG)
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Industrial Power Distribution:
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Furnace wiring, heater circuits, welding equipment (8AWG)
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Renewable Energy:
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Solar combiner boxes, wind turbine generators
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High-Heat Machinery:
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Plastic extruders, food processing ovens, foundry equipment
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Critical Infrastructure:
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Backup generators, UPS systems, power transfer switches
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Compliance & Standards
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Safety: UL758 (Appliance Wiring Material)
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Flame Tests: VW-1 (vertical flame), FT1 (vertical tray)
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Conductor: GB/T3956 Class 6, IEC 60228 Class 6
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Environmental: RoHS 3, REACH SVHC-free
Ordering Information
Base Model: 600V Single Silicone Wire
Options:
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Sizes: 4AWG (25mm²), 6AWG (16mm²), 8AWG (8.3mm²)
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Colors: Red, Black (std); Brown, Blue, Gray, White, Yellow, Green (custom)
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Certification: VW-1/FT1 flame retardant (optional)
Packaging: 100m/500m reels, moisture-proof vacuum sealing
Engineering Tip: For continuous 200°C operation, derate current by 25% and ensure free airflow around cables. Use ferrules for termination to prevent strand breakage.