Product Overview
Designed for extreme electrical environments, the AGG Series Silicone High Voltage Cable delivers superior dielectric strength (5-30kV) and thermal resilience (-60°C to +200°C). Featuring tinned copper conductors and silicone insulation, it ensures reliability in high-voltage DC applications like motor leads and ignition systems.
Key Specifications
| Parameter | Specification |
|---|---|
| Rated Voltage | 5KV, 10KV, 15KV, 20KV, 25KV, 30KV (50KV/100KV custom) |
| Temp Range | -60°C to +200°C |
| Conductor | Stranded Tinned Copper |
| Insulation | Silicone Rubber |
| Colors | Red/Yellow/Blue/White/Black/Green/etc. |
| Cross-Section | 0.1~100mm² (13-15AWG available) |
Construction & Technical Data
| AWG | Conductor Structure | Ø Conductor (mm) | Insulation Thickness (mm) | Ø Finished (mm) |
|---|---|---|---|---|
| 26 | 7/0.16 | 0.48 | 1.3 | 3.08 |
| 24 | 11/0.16 | 0.61 | 1.3 | 3.21 |
| 22 | 17/0.16 | 0.76 | 1.3 | 3.36 |
| 20 | 21/0.18 | 0.90 | 1.3 | 3.50 |
| 18 | 34/0.18 | 1.15 | 1.3 | 3.75 |
| 16 | 26/0.25 | 1.50 | 1.3 | 4.10 |
| 14 | 41/0.25 | 1.90 | 1.3 | 4.50 |
*Custom AWGs (13-15AWG) and voltages (50-100KV) available*
Core Features
-
High Voltage Resistance
Withstands 5-30kV DC for critical power transmission -
Thermal Stability
Maintains flexibility from -60°C to 200°C -
Advanced Insulation
Silicone rubber provides exceptional dielectric strength, flame retardancy (UL94 V-0 equivalent), and chemical resistance -
Reliable Conductors
Tinned copper strands prevent oxidation
Critical Applications
-
High-Voltage Systems: EV motor leads, battery interconnects, renewable energy converters
-
Ignition Systems: Automotive/gas ignition coils
-
Industrial Equipment: High-voltage test benches, X-ray machines
-
Electronics: Neon sign transformers, microwave components
-
Medical/Research: Diagnostic instruments, particle accelerators
Engineering Advantages
-
Safety Compliance
Meets IEC 60684-2, UL 3239 standards -
Extended Service Life
50,000 hours at 200°C operating temperature
-
Chemical Resistance
Withstands oils, acids, and industrial solvents -
Optimized Termination
Stranded tinned copper accepts crimp/solder connections
Selection Guide
| Application | Recommended AWG | Voltage Class |
|---|---|---|
| Motor Phase Leads | 14-18AWG | 10-20KV |
| Ignition Coils | 20-24AWG | 15-30KV |
| HV Test Probes | 22-26AWG | 20-30KV |
| Custom Instrumentation | 13-15AWG | 5-100KV |
Shielding/jacket options available for OEM requirements
