UL 4535 Certified Silicone Rubber Cable | 600V Shielded High-Temp Cable for Harsh Industrial Environments

UL Certified Silicone Rubber Insulated Cables19
Description

UL 4535 Certified Silicone Rubber Cable | 600V Shielded High-Temp Cable for Harsh Industrial Environments

Product Overview

The UL 4535 Silicone Rubber Cable is engineered for extreme industrial applications requiring EMI protection, saltwater resistance, and sustained operation up to 200°C. Featuring a tinned copper braid shield and dual-layer silicone construction, this cable delivers superior performance in foundries, steel mills, and high-heat processes where standard cables fail. UL AWM 4535 certified for North American markets.

Key Features & Certifications

UL AWM 4535 Certified (Appliance Wiring Material)
Continuous Temp Rating: -60°C to +200°C
Tinned Copper Braid Shield (100% Coverage) – EMI/RFI Suppression
Halogen-Free – Low Smoke & Toxicity During Combustion
Saltwater/Ozone Resistant – Ideal for Coastal/Marine Applications
UV & Mechanical Abuse Resistant – Withstands Outdoor/Industrial Stress

Technical Specifications

Parameter Specification
Standard UL AWM 4535
Voltage Rating 600V AC
Conductor Tinned Copper Strands (IEC/EN 60228 Class 5)
Insulation Silicone Rubber
Shielding Tinned Copper Braid (≥85% Coverage)
Sheath Silicone Rubber (Black, RAL 9011)
Core Identification ≤5 Cores: HD 308 Colors
≥6 Cores: Numbered
Bending Radius ≥6x Cable OD
Certifications UL, RoHS, IEC 60245

Construction Details

  1. Conductor:

    • Tinned copper strands (Class 5 flexibility)

    • Compliant with IEC 60228, EN 60228, VDE 0295

  2. Insulation:

    • High-temp silicone rubber per core

  3. Core Identification:

    • Green/Yellow ground (3+ cores)

    • ≤5 cores: Color-coded per HD 308

    • ≥6 cores: Black cores with white numbering (EN 50334)

  4. Stranding:

    • Layered cores for uniform flexibility

  5. Shielding:

    • Tinned copper braid (corrosion-resistant EMI barrier)

  6. Sheath:

    • Black silicone rubber (RAL 9011 equivalent)

    • Thickness: Optimized for mechanical protection

Material Advantages vs. Standard Cables

Property UL 4535 Cable Standard Cable
Heat Resistance ✅ 200°C continuous ❌ Typically 90-125°C
Shielding ✅ Tinned copper braid (EMI proof) ❌ Often unshielded
Saltwater Res. ✅ No corrosion degradation ❌ Rapid corrosion
Flexibility ✅ Maintains pliability at -60°C ❌ Brittle below 0°C

Target Applications

Critical Industries:

  • Steel Mills: Ladle cranes, furnace wiring

  • Foundries: Molten metal handling systems

  • Glass Factories: Kiln controls, forming machines

  • Marine/Shipbuilding: Deck machinery, saltwater-exposed controls

  • Food Processing: Baking ovens, fryers (NSF options available)

  • Energy: Burners, boiler controls, power plant systems

Use Cases Requiring EMI Shielding:

  • VFD motor power cables

  • CNC machine tool wiring

  • Sensitive instrumentation in high-noise environments

  • Robotics/Automation systems near welding equipment

Ordering Information

Specify:

  1. Model:

    • UL 4535: Base shielded version

    • UL 4535-S: Steel tape armored variant (extreme mechanical protection)

  2. Conductor Size: 18 AWG to 4/0 AWG (or mm² equivalent)

  3. Core Count: 1 to 24 cores

  4. Length: Cut to order

  5. Special Options:

    • NSF-certified sheath (food processing)

    • Custom core identification

    • UL 44 sunlight resistance rating

Note: Tinned copper shield included as standard per UL 4535 requirements.