5kV High-Temperature ESP Cable – EPDM Insulated, Lead Sheath, Double Steel Armor with 2×3/8″ Tubes (2205)

5kV EPDM Insulated Lead Sheath Double Galvanized Steel Armor ESP Cable (Flat) with 2×3/8" Capillary Tubes (2205)

 Product Overview

This product is a 5kV ESP (Electric Submersible Pump) Flat Cable designed for extreme downhole conditions. It features EPDM insulation, a continuous lead sheath, and double-layer galvanized steel armor for maximum protection and durability. Integral to its design are two 3/8" capillary tubes (2205 stainless steel) for chemical injection or monitoring. The cable is engineered to provide reliable power to submersible pumps in oil and gas wells, with a conductor rated for continuous operation at temperatures up to 232°C (450°F).

Part Number: 104394161

Key Features & Benefits

  • High-Temperature Rating: Conductor rated for continuous operation at up to 232°C (450°F), suitable for deep well applications.

  • Robust Construction: EPDM insulation offers excellent thermal stability and electrical integrity. The continuous lead sheath provides a perfect moisture and gas barrier.

  • Superior Mechanical Protection: Double-layer galvanized steel tape armor ensures outstanding crush and abrasion resistance in harsh downhole environments.

  • Integrated Capillary Tubes: Includes two 3/8" tubes (2205 duplex stainless steel) for chemical injection (e.g., scale or corrosion inhibitors) or pressure monitoring.

  • Industry Compliance: Manufactured in accordance with IEEE 1017.2-2021 standards for ESP cables.

Construction

The cable is built with the following layers from the inside out:

  1. Copper Conductor

  2. EPDM Insulation

  3. Lead Sheath

  4. Bedding Tape

  5. Capillary Tube (2x)

  6. Inner Galvanized Steel Armor

  7. Outer Galvanized Steel Armor

Technical Specifications & Parameters

Parameter Specification
Rated Voltage 5 kV
Max. Conductor Temperature 232°C (450°F) Continuous
Applicable Standard IEEE 1017.2-2021
Type 5EL40G20C2G20F2-1(2205)
Conductor (AWG) 2
Conductor Area 33.6 mm²
Insulation (EPDM) Outer Diameter 6.54 mm
Insulation Thickness 1.91 mm
Lead Sheath Outer Diameter 10.34 mm
Lead Sheath Thickness 1.0 mm
Capillary Tube Specification 2 x 3/8" (9.525 mm) OD, 2205 Stainless Steel
Approx. Finished Width 64.53 mm
Approx. Finished Thickness 19.06 mm
Approx. Weight 4200 kg/km

Application

This cable is primarily used to provide power to Electric Submersible Pumps (ESP) in oil and gas production wells, where high temperature, high pressure, and corrosive environments are prevalent.