Corrugated Aluminum Armored Power Cable – Type MC-HL, FR-XLP/XHHW-2, 600V/1kV, UL 1569, VFD & Hazardous Locations

Product Overview

The Type MC-HL cable is a UL 1569 listed, NEC-recognized Metal Clad cable designed for reliable power distribution in demanding industrial and hazardous environments. It combines Flame-Retardant Cross-Linked Polyethylene (FR-XLP) insulation, rated XHHW-2, with a moisture-blocking, continuously welded corrugated aluminum armor. This robust construction provides superior mechanical protection, effective EMI/electrostatic shielding, and long-term durability for 600V/1kV systems.

Key Features & Applications

  • UL Listed for Hazardous Locations: Certified as Type MC-HL (UL 1569) for use in NEC Class I, II, & III, Division 1 & 2 areas (Articles 501-503).

  • Built for VFD Systems: Three-conductor versions feature symmetrically spaced ground wires, making them an optimal choice for Variable Frequency Drive (VFD) and Pulse-Width Modulated (PWM) applications to reduce electrical noise.

  • All-Environment Durability: The hermetically sealed aluminum armor provides a complete moisture barrier. The cable is sunlight resistant and approved for direct burial, concrete embedment, cable tray, rack, and aerial installations.

  • High Performance Safety: Insulation is rated for 90°C continuous, 130°C overload, and 250°C short-circuit temperatures. Exceeds flame test standards (IEEE 1202, ICEA T-29-520).

Primary Applications: Industrial power feeds, VFD motor circuits, cable tray systems, and power distribution in oil & gas, chemical plants, wastewater treatment, and manufacturing facilities requiring protected cabling.

Technical Specifications

Category Specification
Electrical Ratings Voltage: 600V/1kV • Continuous Temp: 90°C • Overload Temp: 130°C • Short-Circuit Temp: 250°C
Insulation Flame-Retardant Cross-Linked Polyethylene (FR-XLP / XHHW-2)
Armor & Protection Continuously Welded, Corrugated Aluminum Sheath
Jacket Options Sunlight-Resistant PVC or Low Smoke Zero Halogen (LSZH) Polyolefin
Key Certifications UL 1569 (Type MC-HL), UL 44, IEEE 1202, ICEA T-29-520, NEC Compliant
Installation Direct Burial, Cable Tray (CTC), Concrete, Aerial, Hazardous Locations

Construction Details (Layer by Layer)

Component Specification
Conductor Bare copper, soft-stranded per ASTM B3. Typically compact round (ASTM B496).
Insulation XHHW-2 rated FR-XLP, extruded concentrically. Conductors are numbered for phase ID.
Grounding 3-Cond. Cables: Three bare copper grounds in outer interstices.
1,2,4-Cond. Cables: Sized per UL minimums, located in interstice or concentrically.
Cabling Cabled with left-hand lay, non-hygroscopic fillers, and binder tape.
Armor Continuous, corrugated, and welded aluminum sheath applied over the cabled core.
Overall Jacket An extruded jacket of PVC (Sunlight Resistant) or LSZH Polyolefin is fitted tightly over the armor.

Standards & Compliance

This product is engineered and tested to meet or exceed the following industry standards:

  • Safety & Listing: UL 1569 (Metal-Clad Cables), UL 44 (Thermoset Insulation)

  • Electrical Code: NFPA 70 (NEC) for Type MC-HL recognition

  • Construction: ICEA S-95-658 / NEMA WC 70

  • Flame Performance: IEEE 1202 (70k BTU) & ICEA T-29-520 (210k BTU Vertical Tray)

Note: Current ratings are based on a single cable in an uncovered tray at 30°C ambient per NEC. Consult the NEC or an engineer for other installation conditions.