EPR/Neoprene Trailing Flexible Mining Cable 6 AWG-500 kcmil | UL1580 Shielded Cable | Ground-Check Conductor

Product Overview

Heavy-duty trailing cable engineered for AC mining equipment in demanding environments. Features EPR insulation, CPE jacket, integrated ground-check conductor, and copper/textile braid shielding. Rated for low/medium-voltage circuits with superior flexibility, abrasion resistance, and ground-fault monitoring. UL1580 certified for mining applications.


Key Applications

  • Trailing cables for longwall shearers with Bretby-type handlers

  • AC mining equipment requiring ground-check monitoring

  • Shielded circuits where induced voltage mitigation is critical

  • Low/medium-voltage power supply in hazardous mining zones

Standards Compliance

• UL1580 (Standard for Electrical Wires, Cables, and Flexible Cords)
• ASTM B172 (Rope-Lay Stranding)


Cable Construction

Conductor

  • 6 AWG to 500 kcmil coated annealed copper

  • Rope-lay-stranded per ASTM B172

Insulation

  • Ethylene Propylene Rubber (EPR)

  • Non-conducting overlapped tape

Shielding System

  • Flexible copper/textile braid shield

  • Two grounding conductors in direct shield contact

Ground-Check Conductor

  • Annealed copper, ASTM B172 stranded

  • High-strength yellow polypropylene insulation

Jacket

  • Reinforced two-layer Chlorinated Polyethylene (CPE)

  • Extra-heavy-duty, lead-cured construction


Technical Parameters

Cond. Size Cond. Strand Insul. Thick (mm) Grd. Cond. (AWG) Grd-Check (AWG) Jacket Thick (mm) Cable O.D. (mm) Weight (kg/km)
6 AWG 133 1.8 10 10 3.9 32.8 1682
4 AWG 259 1.8 8 10 3.9 35.6 2173
3 AWG 259 1.8 7 10 4.3 38.3 2500
2 AWG 259 1.8 6 8 4.3 40.4 2961
1 AWG 259 2.0 5 8 4.8 44.7 3549
1/0 259 2.0 4 8 4.8 47.2 4115
2/0 329 2.0 3 8 5.2 50.8 4844
3/0 413 2.0 2 8 5.2 54.1 5789
4/0 532 2.0 1 8 5.6 58.7 7024
250 kcmil 608 2.4 1/0 6 5.6 63.8 8125
300 kcmil 741 2.4 1/0 6 6.0 68.1 9517
350 kcmil 851 2.4 2/0 6 6.4 71.4 10834
500 kcmil 1221 2.4 4/0 6 6.7 81.0 14614

Operating Characteristics

  • Voltage Rating: Low/Medium Voltage AC Circuits

  • Temperature Range: -40°C to +90°C (EPR insulation)

  • Flexibility: Optimized for continuous reeling/trailing

  • Safety Features: Integrated ground-check conductor for fail-safe monitoring

  • Shielding: Prevents EMI and controls induced voltages


Engineering Selection Notes

  1. Ground-Check Requirement: Essential for fail-safe circuit monitoring in mining applications

  2. Shielding Necessity: Mandatory where induced voltages pose hazards

  3. Mechanical Durability: Reinforced CPE jacket withstands abrasion, oils, and impact

  4. Conductor Sizing: Select based on current load (6 AWG to 500 kcmil range)