Silicone Rubber Fiberglass Braided High Temperature Cable (4-95mm²)

Product Overview

Engineered for extreme industrial environments, this triple-layer silicone-fiberglass cable delivers 180°C continuous heat resistance with unmatched flexibility. Featuring tinned copper conductors, silicone insulation, and protective fiberglass braiding, it withstands demanding applications in power generation, metallurgy, and heavy machinery where standard cables fail.


Key Specifications

Parameter Specification
Rated Voltage 600V/1000V AC
Temp Range -60°C to +180°C Continuous
Conductor Options Tinned or Plain Copper (Class 5)
Insulation Silicone Rubber
Braiding Fiberglass
Multi-Core Options 2,3,4,5,3+1,3+2,4+1 Cores

Silicone Rubber Fiberglass Braided High Temperature Cable (4-95mm²)-Picture1


Construction & Technical Data

Standard Sizes (DC Resistance at 20°C)

Size (mm²) Tinned Copper (Ω/km) Plain Copper (Ω/km)
4 5.09 4.95
6 3.39 3.30
10 1.95 1.91
16 1.24 1.21
25 0.795 0.78
35 0.565 0.554
50 0.393 0.386
70 0.277 0.272
95 0.21 0.206

Small Conductor Specifications

AWG Conductor Structure Ø Cond. (mm) Insul. Thick. (mm) Braid Thick. (mm) Ø Cable (mm)
18 7/0.395 1.2 0.78 0.15 3.2-3.5
16 7/0.495 1.5 0.78 0.15 3.6-3.9
14 41/0.25 1.82 0.78 0.20 4.0-4.5
12 45/0.32 2.5 0.78 0.20 5.2-5.7

Multi-Layer Construction

  1. Conductor:

    • Class 5 stranded copper (tinned or plain)

    • Optimized stranding for maximum flexibility

    • Oxidation-resistant tinned option available

  2. Insulation:

    • High-temperature silicone rubber

    • Maintains elasticity at 180°C

    • UL94 V-0 flame retardant rating

  3. Braiding:

    • Woven fiberglass outer layer

    • Provides mechanical protection

    • Additional thermal barrier

(Optional: Copper braid screening/steel tape armor/PVC sheath)


Performance Advantages

  • Extreme Heat Resistance
    Continuous operation at 180°C (356°F) - 3x higher than PVC cables

  • Superior Flexibility
    10-12x bending radius (unarmored/armored) for tight installations

  • Chemical Resilience
    Resists oils, acids, and industrial solvents

  • Abrasion Protection
    Fiberglass braid withstands mechanical stress

  • Multi-Core Options
    Control/power combinations (3+1, 4+1 cores) available


Industrial Applications

  • Power Generation: Turbine wiring, generator connections

  • Heavy Industry: Furnace controls, kiln wiring, metal processing

  • Material Handling: Port crane systems, conveyor heating

  • Chemical Plants: Reactor instrumentation, pump wiring

  • HVAC Systems: Industrial heater connections

  • Automotive Manufacturing: Paint booth equipment, curing ovens


Engineering Benefits

  • Vibration Resistance
    Stranded construction withstands equipment vibration

  • Easy Termination
    Compatible with standard lugs and connectors

  • Long Service Life

    15,000 hours at 180°C operating temperature

  • Safety Compliance
    Meets IEC 60332-1 flame propagation standards


Configuration Options

Component Standard Custom Options
Conductor Tinned copper Plain copper
Core Configuration Single-core 2-5 cores, 3+1, 4+1
Shielding - Copper braid screen
Armoring - Steel tape
Outer Sheath Fiberglass braid Silicone/PVC
Colors Black, Red, Yellow 10+ color options

Selection Guidelines

Application Recommended Size Core Configuration
Industrial Oven Elements 4-10mm² Single-core
Motor Power Connections 16-35mm² 3-core or 4-core
Crane Control Systems 4-6mm² 5-core
High-Current Feeds 50-95mm² Single-core
Instrumentation Circuits 18-12 AWG 3+1 core

Custom voltage ratings (up to 30kV) and temperature grades available

Silicone Rubber Fiberglass Braided High Temperature Cable (4-95mm²)-Picture2