Festoon System Power and Control Cable | Crane & Drag Line EPR Insulated Cable

Crane Cables42
Description

Festoon System Power and Control Cable | Crane & Drag Line EPR Insulated Cable-Picture1

Product Overview

Festoon System Power and Control Cable is engineered for energy and control applications in festoon systems operating under severe conditions with frequent bending cycles. Featuring EPR insulation and CR sheathing, this cable delivers exceptional durability for demanding applications including drag lines, machine tools, and materials handling systems.

Applications

  • Festoon systems under severe conditions

  • Drag lines and crane applications

  • Machine tools and automation systems

  • Materials handling equipment

  • Industrial machinery with frequent bending

  • Port machinery and heavy equipment

Cable Performance

  • Rated Voltage: Uo/U 0.6/1 kV

  • Temperature Range: -35°C to +90°C

  • Minimum Bending Radius: 6 × Cable Diameter

  • Key Features: High abrasion resistance, ozone resistance, oil resistance, flame retardant, UV radiation resistance, moisture resistance

Construction Details

Festoon System Power and Control Cable | Crane & Drag Line EPR Insulated Cable-Picture2

  1. Conductor - Flexible copper conductors

  2. Insulation - EPR rubber mixtures

  3. Nylon Reinforced Core - Enhanced mechanical strength

  4. Inner Sheath - CR rubber mixtures (except single-core cables)

  5. Braid Reinforced Layer - Aramid fiber reinforcement

  6. Outer Sheath - CR rubber mixtures, black color

Code Design

Component Code Description
Application G Cable for Port machinery
Application YD Cable for festoon systems
Insulation E EPR Insulation
Sheath F CR Sheath
Conductor R Flexible Conductors
Reinforcement J Aramid fiber reinforced

Festoon Power Cable Specifications

Single Core Power Cable

Cross Section (mm²) Construction Nominal OD (mm) Max OD (mm) Weight (kg/km) Max Strength (N)
1×10 1×322/0.20 11.6 12.8 205 200
1×16 1×513/0.20 13.0 14.3 280 250
1×25 1×798/0.20 14.8 16.3 399 375
1×35 1×1121/0.20 16.2 17.8 514 525
1×50 1×703/0.30 18.4 20.2 693 750
1×70 1×999/0.30 21.1 22.8 948 1050
1×95 1×1332/0.30 22.9 24.7 1198 1425
1×120 1×1702/0.30 24.7 26.7 1505 1800
1×150 1×2109/0.30 27.1 29.3 1835 2250
1×185 1×1443/0.40 29.7 32.1 2206 2775

Multi-Core Power Cable

Cross Section (mm²) Construction Nominal OD (mm) Max OD (mm) Weight (kg/km) Max Strength (N)
4×4 4×126/0.20 20.1 22.2 439 240
4×6 4×189/0.20 22.6 24.9 559 360
4×10 4×322/0.20 26.3 28.4 805 600
4×16 4×513/0.20 29.4 31.7 1072 960
4×25 4×798/0.20 33.7 36.4 1535 1500
4×35 4×1121/0.20 35.9 38.5 2290 2100

Festoon Control Cable Specifications

1.5mm² Control Cable

Core Configuration Construction Nominal OD (mm) Max OD (mm) Weight (kg/km) Max Strength (N)
12×1.5 12×48/0.20 21.8 24.0 593 270
18×1.5 18×48/0.20 24.5 27.0 789 405
24×1.5 24×48/0.20 28.5 31.4 1048 540
30×1.5 30×48/0.20 29.8 32.8 1223 675
36×1.5 36×48/0.20 32.7 36.0 1486 810

2.5mm² Control Cable

Core Configuration Construction Nominal OD (mm) Max OD (mm) Weight (kg/km) Max Strength (N)
7×2.5 7×77/0.20 20.7 22.8 512 262
12×2.5 12×77/0.20 23.9 26.3 736 450
18×2.5 18×77/0.20 27.0 29.7 993 650
24×2.5 24×77/0.20 31.5 34.7 1319 900
30×2.5 30×77/0.20 33.0 36.3 1551 1125
36×2.5 36×77/0.20 36.2 39.8 1881 1350

Additional Features

  • Core Identification: Black cores with white numbering, includes green/yellow earth core

  • Sheath Color: Standard black outer sheath

  • Flexible Design: Optimized for frequent bending applications

  • Robust Construction: Multiple reinforcement layers for extended service life