BS6004 H07V-U, H07V-R, H07V-K 450/750V Single-Core PVC Insulated Copper Cable | Non-Sheathed Wiring

BS6004 H07V-U, H07V-R, H07V-K 450/750V Single-Core PVC Insulated Copper Cable | Non-Sheathed Wiring BS6004 H07V-U, H07V-R, H07V-K 450/750V Single-Core PVC Insulated Copper Cable | Non-Sheathed Wiring

Product Overview

BS6004-compliant H07V-U, H07V-R, and H07V-K cables are single-core, PVC-insulated copper conductors rated at 450/750V. Designed for internal wiring and fixed installations, these non-sheathed cables offer reliable electrical performance in enclosures, conduits, and protected environments. They feature solid (Class 1), stranded (Class 2), or flexible (Class 5) conductors to suit diverse installation requirements.

Key Standards & Approvals

  • Standard: BS6004

  • Voltage Rating: 450/750V

  • Temperature Rating:

    • Continuous Operation: +70°C

    • Short-Circuit Withstand: +160°C (max. 5s)

  • Conductor Classes: IEC 60228 (Class 1, 2, 5)

  • Flame Retardancy: PVC insulation meets BS6004 requirements

Construction

  • Conductor:

    • H07V-U: Solid plain annealed copper (Class 1)

    • H07V-R: Stranded plain annealed copper (Class 2)

    • H07V-K: Flexible plain annealed copper (Class 5)

  • Insulation: PVC (Type TI4 for H07V-U/R; Type TI1 for H07V-K)

  • Core Identification: Green/yellow, blue, brown, grey, black, or custom colors

Material Properties & Advantages

  • Compact Design: Non-sheathed construction reduces bulk for conduit/trunking installations.

  • Thermal Stability: PVC insulation maintains integrity at ≤70°C (continuous) and 160°C (short-circuit).

  • Electrical Safety: High insulation resistance (0.0027–0.011 MΩ·km at 70°C).

  • Flexibility Options: Class 5 (H07V-K) for tight bends; Class 1/2 (H07V-U/R) for static routes.

  • Chemical Resistance: PVC resists oils, moisture, and abrasion in controlled environments.

Application Scenarios

  • Electrical Enclosures: Switchboards, distribution panels, control cabinets.

  • Internal Wiring: Lighting circuits, industrial machinery, transformers.

  • Fixed Installations: Conduits, trunking, cable ducts in dry indoor areas.

  • Equipment Integration: HVAC systems, motor windings, appliance wiring.

  • Ideal For:

    • H07V-U/R: Rigid installations with infrequent maintenance.

    • H07V-K: Dynamic applications requiring frequent flexing.

Key Technical Parameters

Parameter Specification
Rated Voltage (U₀/U) 450V/750V
Test Voltage 2,500V AC
Bending Radius 6 × Cable Diameter
Insulation Resistance ≥0.0027 MΩ·km (70°C)
Fire Performance BS6004-compliant PVC

Engineering Selection Data

H07V-U & H07V-R (Class 1 & 2 Rigid/Stranded):

Conductor (mm²) Class Insulation Thickness (mm) Mean OD (mm) Min–Max Min. Insulation Resistance (MΩ·km)
1.5 1 0.7 2.6–3.2 0.011
2.5 1 0.8 3.2–3.9 0.010
4 1 0.8 3.6–4.4 0.0087
6 1 0.8 4.1–5.0 0.0074
10 1 1.0 5.3–6.4 0.0072
16 2 1.0 6.4–7.8 0.0056
25 2 1.2 8.1–9.7 0.0053
50 2 1.4 10.6–12.8 0.0046
95 2 1.6 14.1–17.1 0.0039
150 2 1.8 17.3–20.9 0.0035
240 2 2.2 22.0–26.6 0.0034
400 2 2.6 27.5–33.2 0.0031
630 2 2.8 34.0–41.1 0.0027

H07V-K (Class 5 Flexible):

Conductor (mm²) Class Insulation Thickness (mm) Mean OD (mm) Min–Max Min. Insulation Resistance (MΩ·km)
1.5 5 0.7 2.8–3.4 0.010
2.5 5 0.8 3.4–4.1 0.0095
4 5 0.8 3.9–4.8 0.0078
10 5 1.0 5.7–6.8 0.0065
25 5 1.2 8.4–10.2 0.0050
50 5 1.4 11.5–13.9 0.0042
95 5 1.6 15.1–18.2 0.0036
150 5 1.8 18.6–22.5 0.0032
240 5 2.2 23.5–28.4 0.0031

Installation Notes

  • Environment: Dry indoor areas only (non-sheathed design requires conduit/trunking for protection).

  • Bending Radius: Minimum 6 × overall diameter during installation.

  • Temperature Limits:

    • Operating: -30°C to +70°C (static); -5°C to +70°C (during bending).

  • Compliance: Install per BS 7671 (IEC 60364) and local regulations.

  • Conductor Selection:

    • Use H07V-U/R for fixed routes; H07V-K for vibration-prone areas.

  • Exclusion: Unsuitable for direct burial, wet locations, or exposed outdoor use.