Product Overview
High-Flex 8 AWG Power Solution for Demanding Industrial Applications
This single-conductor 8 AWG DLO Cable features a 37-strand tinned copper core with dual-layer EPR/CPE protection, delivering unmatched flexibility in tight spaces. Engineered for 2000V power transmission, it exceeds standard welding cables in safety, durability, and performance for mobile equipment and industrial systems.
Features & Benefits
-
Space-Conquering Design: 8.8mm diameter enables routing in confined areas where rigid cables fail
-
Certified Safety Compliance: UL-listed + MSHA-approved for critical locomotive/mining applications
-
Extended Service Life: Triple the durability of welding cables in abrasive environments
-
Superior Current Handling: 70A continuous rating @ 90°C (NEC 400.5B compliant)
-
Extreme Temperature Tolerance: -40°C to +90°C operational range
-
Dynamic Flexibility: 5× diameter bend radius (44mm) for moving machinery
8 AWG DLO Cable Specifications
| Parameter | Specification |
|---|---|
| Conductor | 37-strand tinned copper (0.511mm) |
| Stranding Class | Class I (finest stranding) |
| Insulation | 1.78mm EPR rubber |
| Jacket | 0.76mm CPE (black) |
| Overall Diameter | 8.8mm |
| Weight | 154.2 kg/km |
| Voltage Rating | 2000V AC/DC |
| Bending Radius | 44mm (dynamic) |
Key Applications
-
Mobile Machinery: Generator-to-motor wiring in locomotives, cranes, lifts
-
Welding Systems: Certified replacement for secondary circuit welding cables
-
Tight-Space Routing: Engine compartments, robotic arms, conveyor systems
-
Harsh Environments: Mining operations, shipboard power, oil/gas equipment
Construction
| Layer | 8 AWG Specification | Benefit |
|---|---|---|
| Conductor | 37× tinned copper strands | Prevents oxidation, enhances flex |
| Insulation | Ethylene Propylene Rubber (EPR) | Maintains flexibility at -40°C |
| Outer Jacket | Chlorinated Polyethylene (CPE) | Resists oils, chemicals, UV exposure |
| Barrier | 0.05mm polyester film | Prevents internal corrosion |
Performance Comparison
| Feature | 8 AWG DLO Cable | Standard 8 AWG Welding Cable |
|---|---|---|
| Voltage Rating | 2000V | ≤600V |
| Insulation Layers | Dual (EPR+CPE) | Single layer |
| Certifications | UL + MSHA | Typically uncertified |
| Strand Count | 37 strands | 19-26 strands |
| Bend Cycles | 50,000+ | ≤15,000 |
Engineering Guidelines
-
Current Capacity: 70A continuous load @ 90°C ambient
-
Installation: Tray-rated when properly secured (NEC 392)
-
Termination: Requires fine-strand compatible compression lugs
-
Environmental Rating: IP67 equivalent when properly terminated
Compliance & Certifications
-
UL 1277 (Marine Cable)
-
MSHA 30 CFR Part 18 (Mining Safety)
-
RoHS 3 (Environmental Compliance)
-
ASTM B174 (Stranded Conductors)
Available in cut lengths - Custom printing and packaging available