Product Overview
High-Flex 8 AWG Power Solution for Demanding Industrial Applications
This single-conductor 8 AWG DLO Cable features a 37-strand tinned copper core with dual-layer EPR/CPE protection, delivering unmatched flexibility in tight spaces. Engineered for 2000V power transmission, it exceeds standard welding cables in safety, durability, and performance for mobile equipment and industrial systems.
Product Advantages
-
Space-Conquering Design: 8.8mm diameter enables routing in confined areas where rigid cables fail
-
Certified Safety Compliance: UL-listed + MSHA-approved for critical locomotive/mining applications
-
Extended Service Life: Triple the durability of welding cables in abrasive environments
-
Superior Current Handling: 70A continuous rating @ 90°C (NEC 400.5B compliant)
-
Extreme Temperature Tolerance: -40°C to +90°C operational range
-
Dynamic Flexibility: 5× diameter bend radius (44mm) for moving machinery
8 AWG DLO Cable Specifications
| Parameter | Specification |
|---|---|
| Conductor | 37-strand tinned copper (0.511mm) |
| Stranding Class | Class I (finest stranding) |
| Insulation | 1.78mm EPR rubber |
| Jacket | 0.76mm CPE (black) |
| Overall Diameter | 8.8mm |
| Weight | 154.2 kg/km |
| Voltage Rating | 2000V AC/DC |
| Bending Radius | 44mm (dynamic) |
Key Applications
-
Mobile Machinery: Generator-to-motor wiring in locomotives, cranes, lifts
-
Welding Systems: Certified replacement for secondary circuit welding cables
-
Tight-Space Routing: Engine compartments, robotic arms, conveyor systems
-
Harsh Environments: Mining operations, shipboard power, oil/gas equipment
Construction Details
| Layer | 8 AWG Specification | Benefit |
|---|---|---|
| Conductor | 37× tinned copper strands | Prevents oxidation, enhances flex |
| Insulation | Ethylene Propylene Rubber (EPR) | Maintains flexibility at -40°C |
| Outer Jacket | Chlorinated Polyethylene (CPE) | Resists oils, chemicals, UV exposure |
| Barrier | 0.05mm polyester film | Prevents internal corrosion |
Performance Comparison
| Feature | 8 AWG DLO Cable | Standard 8 AWG Welding Cable |
|---|---|---|
| Voltage Rating | 2000V | ≤600V |
| Insulation Layers | Dual (EPR+CPE) | Single layer |
| Certifications | UL + MSHA | Typically uncertified |
| Strand Count | 37 strands | 19-26 strands |
| Bend Cycles | 50,000+ | ≤15,000 |
Engineering Guidelines
-
Current Capacity: 70A continuous load @ 90°C ambient
-
Installation: Tray-rated when properly secured (NEC 392)
-
Termination: Requires fine-strand compatible compression lugs
-
Environmental Rating: IP67 equivalent when properly terminated
Compliance & Certifications
-
UL 1277 (Marine Cable)
-
MSHA 30 CFR Part 18 (Mining Safety)
-
RoHS 3 (Environmental Compliance)
-
ASTM B174 (Stranded Conductors)
Available in cut lengths - Custom printing and packaging available