Type 260 Mining Cable – 1.1kV to 11kV Armoured Power Cable – AS/NZS 1802 Compliant

Product Overview

These heavy-duty armoured cables are specifically designed for demanding mining environments where superior mechanical protection and strength are essential. They are primarily utilized as feeder cables for power supply in mining operations, including connection to transportable mining substations and heavy machinery. Typical applications include sand mining and other extractive industries requiring robust, reliable power distribution under harsh conditions.

Key Standards Compliance:

  • AS/NZS 1802:2003

  • AS/NZS 1125

  • AS/NZS 3808

  • AS/NZS 5000.1

Specifications

Parameter Specification
Voltage Rating 1.1/1.1kV to 11kV (Low to Medium Voltage)
Conductors Flexible stranded tinned annealed copper
Insulation EPR (Ethylene Propylene Rubber)
Earth Conductor Composite screen: Tinned annealed copper braiding interwove with polyester yarn
Pilot Cores 3 × interstitial EPR insulated flexible stranded tinned copper conductors
Inner Sheath PCP (Polychloroprene)
Armouring Pliable armour: Galvanized low carbon (mild) steel strands
Outer Sheath Heavy duty PCP (Polychloroprene)

Construction Details

  1. Conductors (3×): Flexible stranded tinned annealed copper conductors for optimal flexibility and corrosion resistance.

  2. Conductor Screening:

    • 1.1/1.1kV: Polyester barrier tape.

    • 3.3/3.3kV and above: Polyester barrier tape plus extruded semiconductive tape.

  3. Insulation: EPR (Ethylene Propylene Rubber) - providing excellent electrical properties and thermal resistance.

  4. Insulation Screen: Semiconductive tape applied over insulation.

  5. Composite Screen (Earth Conductor): Tinned annealed copper braiding interwoven with polyester yarn, serving as both an earth conductor and electrical screen.

  6. Cradle Separator: Semiconductive PCP (Polychloroprene) filling to maintain core geometry and provide mechanical separation.

  7. Interstitial Pilots (3×): EPR insulated flexible stranded tinned copper conductors positioned in the interstices for control or monitoring functions.

  8. Inner Sheath: PCP (Polychloroprene) sheath providing bedding and environmental protection.

  9. Pliable Armour: Galvanized low carbon (mild) steel strands applied to provide robust mechanical protection while maintaining flexibility.

  10. Outer Sheath: Heavy duty PCP (Polychloroprene) sheath offering comprehensive protection against abrasion, moisture, and mining contaminants.

Standards Compliance

This cable is designed, manufactured, and tested to meet the following Australian/New Zealand standards:

  • AS/NZS 1802:2003 - Electric cables - Reeling and trailing - For mining applications

  • AS/NZS 1125 - Conductors in insulated electric cables and flexible cords

  • AS/NZS 3808 - Insulating and sheathing materials for electric cables

  • AS/NZS 5000.1 - Electric cables - Polymeric insulated - For working voltages up to and including 0.6/1 (1.2) kV

Typical Applications

  • Feeder cables for power supply in underground and surface mining operations

  • Connection to transportable mining substations

  • Power supply to heavy mining machinery and equipment

  • Sand mining and aggregate extraction operations

  • Applications requiring pliable armour for mechanical protection with flexibility