5kV/8kV MC-HL MV-105 Industrial Shielded Power Cable 3×1/0 AWG | EPR Insulation, Copper Tape Shield, Yellow Jacket | Direct Burial & UL 1072/1569
Product Overview
5kV MC-HL MV-105 Power Cable: Industrial-Grade Power Distribution for Demanding Environments
Designed as an economical alternative to conduit systems, the 5kV MC-HL MV-105 cable delivers robust performance in industrial and utility power networks. Featuring EPR insulation, copper tape shielding, and a corrugated aluminum sheath, this 3x1/0 AWG cable excels in wet/dry locations, direct burial, and exposed installations while complying with UL 1072 and UL 1569 standards.
Key Specifications
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Voltage Rating: 5kV (133% insulation level) / 8kV (100% insulation level)
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Conductor: 3x1/0 AWG uncoated copper compact stranded (ASTM B-496)
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Temperature Range: -40°C to +105°C
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Certifications: FT4 Flame Retardant | Oil & UV Resistant | UL File E466020
Cable Structure
Layer | Material & Construction |
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1. Conductor | 1/0 AWG compact stranded copper (ASTM B-496) |
2. Conductor Screen | Extruded semiconducting EPR |
3. Insulation | EPR (Ethylene Propylene Rubber) |
4. Insulation Screen | Extruded semiconducting EPR |
5. Shield | 5-mil copper tape, helical (12.5% overlap) |
6. Ground | 3x8 AWG bare copper (UL 1072 compliant) |
7. Fillers | Polypropylene (PP) |
8. Sheath | Corrugated impervious aluminum |
9. Jacket | Sunlight-resistant yellow PVC |
Technical Data for 3x1/0 AWG Configuration
Parameter | Value |
---|---|
Insulation Thickness | 115 mil (2.92 mm) |
Diameter Over Armor | 1.78 inches (45.2 mm) |
Overall Diameter | 1.91 inches (48.5 mm) |
Jacket Thickness | 60 mil (1.52 mm) |
Net Weight | 2,462 lb/1000 ft |
Ampacity (Air) | 205 A |
Ampacity (Cable Tray) | 185 A |
Ampacity (Direct Burial) | 245 A |
Applications
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Industrial Plants: Feeders for motors, transformers, and switchgear.
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Direct Burial: Underground power distribution without conduit.
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Harsh Environments: Oil refineries, chemical processing (oil/UV resistant).
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Concrete-Embedded: Foundations, tunnels, and infrastructure projects.
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Cable Trays/Racks: Exposed runs with ≤6 ft support spacing.
Performance Advantages
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Extended Lifespan
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EPR insulation resists thermal degradation (105°C continuous).
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EMI Protection
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Copper tape shield + aluminum sheath block interference.
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Moisture Resistance
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Hermetic aluminum sheath prevents water ingress.
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Safety Compliance
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FT4 flame rating + integrated grounding (3x8 AWG).
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Cost Efficiency
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35% savings vs. conduit systems (labor + materials).
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Standards & Compliance
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UL Standards: UL 1072 (Shielded Power Cables), UL 1569 (Metal-Clad Cables)
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Voltage Compliance: NEC 5kV/133% & 8kV/100% insulation levels
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Environmental: UV-resistant jacket for outdoor exposure
Engineering Notes
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Installation Flexibility: Suitable for vertical runs, trays, and concrete embedding.
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Grounding: 3x8 AWG conductors meet NEC fault-current requirements.
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Temperature Resilience: Operates in Arctic (-40°C) to high-heat industrial settings.