AGG Series 50kV DC Silicone High Voltage Wire | -60°C to +200°C | 3kV-50kV Customizable

High Temperature Cables Silicone Rubber Insulated Cables17
Description

Product Overview

The AGG Series Silicone Rubber High Voltage Wire delivers exceptional performance in extreme DC applications up to 50kV. Engineered with imported high-pressure resistant silicone insulation and tinned copper conductors, this cable combines superior dielectric strength with unmatched flexibility. Ideal for high-temperature environments and critical electrical systems, it is available in customizable configurations from 3kV to 50kV, including multi-core designs.

Key Features & Benefits

Property Specification
Voltage Range 3kV to 50kV DC (Customizable)
Temperature Range -60°C to +200°C
Conductor Stranded Tinned Copper (Enhanced Conductivity)
Insulation Premium Silicone Rubber (Imported)
Key Advantages High Voltage Resistance • Anti-Freezing • Lightweight • Extreme Flexibility
Color Options Red, Yellow, Blue, White, Black, Green, etc.

Technical Specifications

1. Electrical & Physical Properties

Parameter Value
Conductor Section 0.1–10 mm² (AWG 24–10)
Insulation Thickness 0.55–2.6 mm (Voltage-Dependent)
Dielectric Strength Exceeds 60kV Peak
Chemical Resistance Acids, Alkalis, Solvents, Ozone

2. Voltage-Specific Insulation Thickness (Complete Table)

AWG Conductor Construction 3kV 6kV 10kV 20kV 30kV 40kV 50kV m/coil
10 37×0.43 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
12 19×0.49 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
14 19×0.37 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
16 19×0.30 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
17 19×0.254 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
18 19×0.23 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
20 19×0.18 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
22 19×0.16 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305
24 7×0.20 mm 0.55 mm 0.85 mm 1.0 mm 1.3 mm 2.0 mm 2.3 mm 2.6 mm 305

Standard coil length: 305 meters. Custom lengths available.

Construction & Materials

  1. Conductor:

    • Multi-strand tinned copper wire (0.1–10 mm²) for optimal current carry and corrosion resistance.

  2. Insulation:

    • High-purity silicone rubber providing:

      • Ultra-high dielectric strength (3–50kV DC)

      • Thermal stability across extreme temperatures

      • Resistance to cracking, moisture, and chemicals

  3. Customization:

    • Voltage ratings: 3kV, 5kV, 10kV, 15kV, 20kV, 25kV, 30kV, 40kV, 50kV

    • Multi-core configurations available

Application Scenarios

  • High-Voltage Systems: Gas ignition, automotive spark systems, neon sign transformers.

  • Electronics: CRT displays, microwave oven magnetrons, TV receiver circuits.

  • Industrial: High-voltage test benches, diagnostic equipment, power supply units.

  • Instrumentation: Medical devices, aerospace sensors, laboratory measurement tools.

Engineering Selection Guide

Requirement Recommended Specification
DC Voltage Select voltage rating 1.5× above operating voltage
Current Load Choose conductor size (0.1–10 mm²) based on ampacity
Temperature Suitable for continuous 200°C environments
Movement/Flexibility Ideal for dynamic installations
Custom Needs Multi-core, non-standard colors, or lengths

Performance Advantages

  • Voltage Endurance: Withstands 60kV peak stress tests

  • Thermal Resilience: No degradation at -60°C to +200°C

  • Longevity: Resists aging, ozone, and environmental wear

  • Ease of Use: 30% lighter than PVC alternatives with superior bend radius