UL 1277 TC-ER Tray Cable – 600V 90°C Crush & Impact Resistant XLPE/PVC Power Cable (NEC 318/340 Compliant)

UL 1277 TC-ER Tray Cable – 600V 90°C Crush & Impact Resistant XLPE/PVC Power Cable (NEC 318/340 Compliant)

UL 1277 Type TC-ER Tray Cable

Product Overview

This UL 1277 certified Type TC-ER cable delivers robust power and control solutions for industrial cable tray systems. Engineered with XLPE or PVC insulation and crush-resistant construction, it meets NEC Article 318/340 requirements for 600V applications in dry (90°C) and wet (75°C) environments. Ideal for hazardous locations and demanding industrial installations.


Construction & Materials (Technical Correction Applied)

Layer Material Specification Key Properties
Conductor Bare copper (Class B/C stranding) NEC-compliant sizing per ASTM B-8
Insulation XLPE or PVC (THHN/THWN equivalent) 90°C dry / 75°C wet rating
Shielding Optional per design EMI/RFI protection
Overall Jacket Heavy-duty PVC Crush/impact resistant, sunlight resistant

Correction Note:

  • Original text error: "THHN/THWN conductors" → Corrected to "insulated conductors with THHN/THWN equivalent performance"

  • Clarified insulation options: XLPE (XHHW), PVC (THHN), EPR, XLPO


Key Technical Specifications

Parameter Specification Standard
Voltage Rating 600V UL 1277
Temp. Rating 90°C dry / 75°C wet NEC 340
Flame Test VW-1 (FT1) UL 1581
Tray Fire Test Passes 70,000 BTU IEEE-383 IEEE 383
Impact Resistance ≥354 J (260 ft-lbf) UL 1569
Crush Resistance ≥4,450 N (1,000 lbf) UL 1277
Sunlight Resistance UV-resistant jacket UL 1581 Sec 1200

Standard Configurations

Conductor Size Insul. Diameter (mm) Overall Diameter (mm) Weight (kg/km)
2 AWG 19.1 52.4 3137
1 AWG 20.1 54.5 3506
1/0 AWG 21.1 56.7 3943
2/0 AWG 22.2 59.1 4470
3/0 AWG 23.5 61.9 5196
4/0 AWG 24.9 65.0 5996
250 kcmil 26.4 68.0 6476
350 kcmil 29.0 75.2 8795
500 kcmil 32.2 82.2 11366
750 kcmil 37.0 92.6 15677

(Grounding conductor included per NEC 250.122)


Critical Applications

  1. Industrial Power Distribution:

    • Cable tray systems per NEC 318

    • Motor control centers

  2. Hazardous Locations:

    • Class 1 Div 2 areas (NEC 501)

    • Petrochemical plants

  3. Infrastructure:

    • Power generation facilities

    • Wastewater treatment plants

  4. Installation Methods:

    • Cable trays, conduit, raceways

    • Direct burial (when listed)

    • Aerial with messenger support


Engineering Selection Guide

  1. Insulation Selection:

    • XLPE (XHHW): Higher temp (90°C), better dielectric strength

    • PVC (THHN): Cost-effective for standard environments

  2. Shielding Requirement:

    • Essential for VFD/motor circuits >100HP

  3. Hazardous Area Compliance:

    • Verify Div 2 gap distances per NEC 501

  4. Mechanical Protection:

    • Use impact-resistant variant for high-traffic areas

  5. Bending Radius:

    • Minimum 20× overall diameter