IEC 60092-360 Marine Control Cable – XLPE Insulation, LSZH Sheath, Copper Braid Shielded & Armored, 300/500V, FR Cat A

XLPE Insulation Marine Control Cable IEC 60092-360 Cable66
Description

CKJP86/SC XLPE Insulation Low Smoke Halogen Free Flame Retardant Screened Marine Control Cable

Product Overview

CKJP86/SC IEC 60092-360 Marine Control Cable delivers uncompromising safety and performance for critical shipboard and offshore applications. Engineered with XLPE insulation, LSZH sheath, dual braided shielding (tinned copper screen + armor), this cable exceeds international marine standards for fire safety, EMI protection, and mechanical durability.

Key Features & Compliance

Parameter Specification
Standards IEC 60092-350, IEC 60092-360, IEC 60228, IEC 60332-1/3-22, IEC 60754-1/2, IEC 61034
Rated Voltage 300/500V AC (U<sub>0</sub>/U)
Temperature Range -20°C to +90°C (Operational) / -15°C (Installation)
Fire Performance FR Cat A (IEC 60332-3-22) • LSZH (Halogen Acid Gas <0.5% • pH ≥4.3 • Light Transmittance ≥60%)
Shielding Dual-Layer: Tinned Copper Braid (85%+ Coverage) + Tinned Copper Armor Braid

Construction Details

Layer Material/Design
Conductor Class 5 stranded tinned copper (IEC 60228)
Insulation Cross-Linked Polyethylene (XLPE) • Color-coded per core
Primary Shielding Tinned copper braid (P-code) with drain wire
Armoring Tinned copper wire braid (Armor Code: 8)
Outer Sheath Halogen-Free Thermoplastic LSZH (Sheath Code: 6) • Black (Standard)

Technical Specifications

Core Count Conductor Size Approx. OD (mm) Max DC Resistance (Ω/km) Min Insulation Resistance (MΩ·km)
1-24 0.5 mm² (20 AWG) 6.2 - 14.8 39.0 100
1-37 0.75 mm² (18 AWG) 6.8 - 17.2 26.0 100
1-37 1.0 mm² (17 AWG) 7.3 - 19.6 19.5 100
1-37 1.5 mm² (16 AWG) 8.1 - 22.1 13.3 100
1-37 2.5 mm² (14 AWG) 9.3 - 25.3 7.98 100

Applications

  • Marine & Offshore: Engine control rooms, bridge instrumentation, thruster systems on ships, oil platforms, and FPSOs

  • Industrial Hazard Zones: Chemical plants, power generation facilities, mining operations requiring Cat A fire safety

  • Critical Circuits: Navigation systems, emergency shutdown (ESD) systems, fire detection networks

Certifications & Approvals

  • Compliance: Fully certified to IEC 60092-360 for marine electrical installations

  • Classification Societies: Available with ABS, LR, DNV, BV, CCS type approvals (specify upon order)

  • Testing Protocol:

    • Routine: Conductor resistance (IEC 60228), 2.5kV AC voltage test, insulation resistance

    • Type: Flame propagation (IEC 60332-3-22 Cat A), halogen gas emission (IEC 60754-1), smoke density (IEC 61034)

Installation & Handling

Parameter Requirement
Bending Radius ≥6 × OD (installation) / ≥4 × OD (service)
Tensile Load Max 50 N/mm² during pulling
Environmental Resistance Saltwater • UV radiation • Hydraulic oils • Abrasion • Ozone
Flame Integrity Maintains circuit functionality in fire scenarios (IEC 60331 optional)

Packaging & Identification

  • Reels: Industrial wooden drums with moisture-barrier wrapping

  • Cable Marking: Continuous laser printing:
    [Manufacturer] CKJP86/SC IEC 60092-360 300/500V [Cores]x[mm²] LSZH FR CAT A

  • Reel Labeling: IEC 60092-360 compliance • Size • Length • Batch No. • Gross/Net weight