Wind Energy Communication Cable | 100 Ohm Impedance | Star Quad Design | Tinned Copper Shield

Product Overview

Wind Energy Communication Cable is engineered for critical data transmission in wind turbine monitoring and control systems. Featuring a precise 100-ohm characteristic impedance and advanced triple-layer shielding, this cable ensures reliable communication for blade speed, pitch control, temperature monitoring, and other essential wind turbine operational parameters.

Key Features & Benefits

  • Precision Impedance Control: 100Ω ±15Ω characteristic impedance maintained across 1-100 MHz frequency range

  • Advanced Shielding System: Triple-layer protection with polyester foil, aluminum-lined foil, and tinned copper braid

  • Star Quad Design: Optimized stranding configuration for superior noise rejection and signal integrity

  • Wide Temperature Operation: Reliable performance from -40°C to +70°C in harsh environmental conditions

  • Flexible Sheath Options: Available with PVC or PUR outer sheath for different environmental requirements

  • Compact Design: Optimized diameter for easy installation in confined wind turbine spaces

Applications

Critical communication and monitoring systems in wind energy applications:

  • Blade Monitoring Systems: Speed, position, and pitch control data transmission

  • Temperature Monitoring: Operational temperature data collection and transmission

  • Oil Monitoring Systems: Lubrication and hydraulic system performance monitoring

  • Pitch Control Systems: Critical control signals for blade adjustment mechanisms

  • Network Communication: Internal data networks within wind turbine structures

  • Sensor Data Acquisition: Various monitoring sensor signal transmission

Construction

Advanced Multi-Layer Construction:

  • Conductor: Copper, bare (AWG 22/1)

  • Insulation: PE

  • Stranding Element: Star Quad

  • Shield 1: Polyester foil over stranded bundle

  • Shield 2: Polyester foil, aluminum-lined

  • Total Shielding: Cu braid, tinned

  • Sheath: PVC (PUR option available)

Technical Data

Electrical & Mechanical Specifications:

  • Characteristic Impedance: 100Ω ±15Ω at 1-100 MHz

  • Conductor Resistance: 62.0 Ω/km max. (20°C)

  • Insulation Resistance: 0.50 GΩ·km min.

  • Mutual Capacitance: 50 nF/km nominal

  • Minimum Bending Radius: 100 mm, 65 mm

  • Operating Temperature: -40°C to +70°C

Product Specifications

Detailed Product List:

Size Diameter Copper Content Sheath Type Approximate Weight
mm kg/km kg/km
2x2x0.64 6.5 ± 0.3 32 PVC/PVC 67
2x2x0.64 6.5 ± 0.3 32 PVC/PUR 64

Key Advantages

  • Superior Signal Integrity: Precision impedance control ensures reliable data transmission across specified frequency range

  • Enhanced EMI Protection: Triple-layer shielding system provides maximum protection against electromagnetic interference

  • Environmental Versatility: Multiple sheath options accommodate different installation environments and requirements

  • Robust Construction: High-quality materials ensure long-term reliability in demanding wind turbine applications

  • Optimized Performance: Star quad design with precise electrical characteristics for critical monitoring applications

  • Proven Reliability: Specifically engineered for the challenging conditions of wind energy communication systems

  • Easy Installation: Flexible design with appropriate bending radii for straightforward routing in wind turbine structures