Product Overview
Electric Submersible Pump Cable (3×5 AWG)
As a direct supplier for Fortune 500 energy companies, we deliver API-compliant ESP cables engineered for extreme oil well environments. This 3×5 AWG (16.8mm²) solid copper conductor cable features lead sheath and interlocked galvanized steel armor. Rated for 5kV operation in wells up to 180°C ambient temperature (conductor: 204°C max).
Technical Specifications
| Parameter | Specification | Standard |
|---|---|---|
| Conductor | 3×5 AWG solid copper (16.8 mm²) | ASTM B3 |
| Structure | 1/4.62 mm (solid) | - |
| Insulation | Oil-resistant EPDM, 2.3 mm | ASTM D412 |
| Sheath | Lead, 1.0 mm | API RP 11S6 |
| Barrier | Rubber-infused woven fabric | IEEE 1018 |
| Armor | Interlock galvanized steel | ASTM A459 |
| Voltage Rating | 5 kV | IEEE 1018 |
| Dimensions | 13×38 mm | - |
| Weight | 2,410 kg/km | - |
API-Compliant Construction
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Conductor:
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Solid bare copper (ASTM B3), 1/4.62 mm diameter
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Insulation:
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EPDM rubber (2.3 mm), oil/swell resistant (ASTM D412)
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Sheath:
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Continuous lead barrier (1.0 mm) for H₂S/CO₂ resistance
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Barrier:
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Rubber-infused woven fabric bedding
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Armor:
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Interlock-profile galvanized steel (ASTM A459)
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Certified Datasheet (5kV)
| AWG | Cross-section (mm²) | Conductor (No./mm) | Insul. (mm) | Sheath (mm) | Dimensions (mm) | Weight (kg/km) |
|---|---|---|---|---|---|---|
| 1 | 3×42.4 | 1/7.35 | 2.3 | 1.0 | 16×47 | 3,850 |
| 2 | 3×33.6 | 1/6.54 | 2.3 | 1.0 | 15×45 | 3,320 |
| 4 | 3×21.1 | 1/5.19 | 2.3 | 1.0 | 14×40 | 2,730 |
| 5 | 3×16.8 | 1/4.62 | 2.3 | 1.0 | 13×38 | 2,410 |
| 6 | 3×13.3 | 1/4.12 | 2.3 | 1.0 | 12×36 | 2,100 |
Material Options
| Layer | Standard | Custom Alternatives |
|---|---|---|
| Conductor | Solid copper | Stranded copper |
| Insulation | EPDM | XLPE, PP, EPR, Fluoroplastics |
| Sheath | Lead | NBR, Neoprene-PVC, Fluoroplastics |
| Armor | Galvanized steel | Stainless steel (high H₂S) |
| Monel (extreme H₂S/CO₂) |
Key Advantages
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Gas Impermeability: Lead sheath blocks corrosive H₂S/CO₂ penetration
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Mechanical Protection: Interlock armor withstands 25 kN/cm² crush pressure
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Thermal Resilience: EPDM maintains integrity at 204°C conductor temperature
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Corrosion Resistance: Galvanized steel armor meets ASTM A459 requirements
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Fortune 500 Proven: Direct supplier for global energy leaders
Application Scenarios
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Sour Gas Wells: High H₂S/CO₂ concentrations (lead barrier protection)
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High-Temperature Wells: ≤180°C ambient environments
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Sand Abrasion Zones: Optional double armor available
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Land/Offshore Wells: Universal ESP power transmission
Standards Compliance
| Standard | Scope |
|---|---|
| API RP 11S6 | ESP cable design for sour service wells |
| IEEE 1018 | 5kV electrical safety & endurance |
| ASTM B3 | Solid copper conductor specifications |
| ASTM D412 | EPDM oil/swell resistance |
| ASTM A459 | Interlock armor mechanical integrity |
Engineering Selection Guide
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Standard Configuration:
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3×5 AWG solid copper, EPDM, lead sheath, galvanized armor
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Harsh Environment Upgrades:
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Armor: Monel (API Class IV for extreme H₂S)
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Insulation: XLPE (enhanced thermal stability)
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Enhanced Protection:
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Double armor for sand-prone formations
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