3-50kV High-Temperature Silicone Rubber HV Cable – Tinned Copper Conductor (-60°C to 200°C)

3-50kV High-Temperature Silicone Rubber HV Cable – Tinned Copper Conductor (-60°C to 200°C)-Picture1High Voltage Silicone Rubber Insulated Cable

3-50kV High-Temp Silicone Rubber HV Cable - Tinned Copper Conductor (-60°C to 200°C Rated)

Product Overview

Engineered for extreme environments, this high-voltage silicone rubber insulated cable delivers exceptional performance in applications demanding both elevated voltage handling (up to 50kV) and wide temperature tolerance (-60°C to +200°C). Featuring tinned copper conductors and premium silicone insulation, it's ideal for high-temperature electrical systems in industrial, appliance, and specialized equipment applications.


Construction & Materials

Layer Material & Specification Key Properties
Conductor Tinned Copper Superior corrosion resistance, solderability
Insulation High-Grade Silicone Rubber Extreme temp stability, excellent dielectric strength

3-50kV High-Temperature Silicone Rubber HV Cable – Tinned Copper Conductor (-60°C to 200°C)-Picture23-50kV High-Temperature Silicone Rubber HV Cable – Tinned Copper Conductor (-60°C to 200°C)-Picture2


Key Technical Specifications

Parameter Specification Tolerance
Rated Voltage 3kV, 6kV, 10kV, 15kV, 20kV, 25kV, 30kV, 40kV, 50kV -
Temp. Range -60°C to +150°C (Standard) / +200°C (Optional) -
Conductor Finish Electrotinned Copper -
OD Tolerance - ±0.10 mm
Insulation Material Silicone Rubber -

Standard Sizes & Construction

AWG Cross-Section (mm²) Conductor Structure Overall Diameter (mm) Standard Length (m)
26 0.15 7/0.16 5.6 100
24 0.20 7/0.20 5.8 100
22 0.30 19/0.15 6.0 100
20 0.50 19/0.18 6.1 100
18 0.75 19/0.23 6.4 100
16 1.25 19/0.30 6.8 100
14 2.00 19/0.37 7.1 100

(Note: Custom lengths/voltages available upon request)


Primary Applications

Designed for challenging electrical environments:

  • High-Temperature Equipment: Ovens, industrial heaters, thermal processing systems

  • Electrical Appliances: Internal wiring for household/industrial appliances

  • Electrothermal Systems: Heating elements, industrial furnaces

  • Industrial Machinery: Motor leads, control circuits in high-heat zones

  • Specialized Electronics: High-voltage test equipment, power supply connections

  • Computer Systems: Internal HV wiring in servers/specialized computing hardware


Engineering Selection Guide

  1. Voltage Selection: Choose voltage rating ≥1.5× operating voltage for safety margin

  2. Temperature Rating:

    • Standard: Continuous operation at 150°C

    • High-Temp: For sustained 200°C environments

  3. Conductor Sizing:

    • AWG 26-22: Signal/low-current circuits

    • AWG 20-14: Power connections (verify ampacity for load)

  4. Environmental Considerations:

    • Ideal for dry/high-heat environments

    • Avoid prolonged UV exposure without protection

    • Not recommended for direct burial or wet locations

  5. Bend Radius: Minimum 4× overall diameter for repeated flexing


Material Advantages

Component Key Benefits
Tinned Copper Enhanced oxidation resistance, improved solderability
Silicone Insulation • Maintains flexibility at -60°C
• Withstands 200°C continuous
• High dielectric strength
• Flame retardant properties

Compliance & Standards

Note: Specific standards not provided in source - typical compliance includes:

  • UL 3239 (Silicone Insulated Wire)

  • RoHS/REACH compliant

  • Custom certification available upon request